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Home Blog Page 24

Streamlining pump selection: The power of the Atlas Copco algorithms

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The Atlas Copco pump selection programme, available to IPR customers via the company’s website, offers a range of benefits that can greatly enhance the pump selection process.

IPR is a specialised dewatering and dredging pump specialist and is the master distributor for Atlas Copco pumps in southern Africa. Ruaan Venter, Business Development Manager at IPR, highlights the advantages customers can enjoy when using this programme.

One of the key advantages is the programme’s ability to provide accurate pump selection. By inputting relevant parameters such as flow rate, pressure requirements, fluid type and site conditions, the programme can recommend the most suitable pump model. This ensures that customers obtain a pump that meets their specific needs, minimising the risk of oversizing or under sizing the equipment.

Atlas Copco pump selection programme

Time and cost savings are another significant benefit of the Atlas Copco pump selection programme. “Instead of manually researching and comparing various pump models, customers can rely on the programme’s recommendations,” Venter says. “This streamlines the selection process enabling faster decision-making. Additionally, selecting the appropriate pump from the start, irrespective of the application, avoids costly mistakes such as equipment failure or excessive energy consumption.”

Sandvik Rock processing drives manufacturing agility to meet rising demand

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To keep pace with record equipment orders, vibrating screen and feeder original equipment manufacturer (OEM) Sandvik Rock Processing is driving manufacturing agility at its South African facility.

Director Operations for the EMEA (Europe, the Middle East and Africa) Region, Riaan Steinmann, says the goal of agile manufacturing is to respond quickly to customer and market demands, while maintaining production output and quality.

“We have recorded a solid growth in the past three years in our screens product range. As a result, Sandvik Rock Processing Solutions South Africa is now well positioned as one of the leading vibrating equipment suppliers not only in South Africa, but in Africa at large,” says Steinmann. “We have also made strong inroads in other regions such as Europe and the Middle East.”

In fact, Sandvik Rock Processing South Africa’s exports have increased significantly with numerous screens being shipped across the African continent and internationally. A case in point is the recently completed order to supply over 72 screens and associated equipment to a large copper mining operation in Central Asia.

Supporting social investment through education and community upliftment

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Sandvik Mining and Rock Solutions is steadfast in its commitment to making a positive societal impact. This commitment is not just in words, but evident through the company’s unwavering dedication to community involvement, education and transformational projects. These are not just seen as mere initiatives but as strategic investments that yield tangible results for communities.

A testament to this commitment is Sandvik Mining and Rock Solution’s recent partnership with the Adopt-a-School Foundation, specifically with the Modilati Secondary School in Hammanskraal. This alliance strives to transform the educational landscape, ensuring an environment that nurtures teaching and learning.

Under the banner of this partnership, Modilati Secondary School has witnessed significant advancements. Notably, the school achieved a 100% pass rate for science in the 2022 matric class. Steven Lebere, Adopt-a-School Foundation’s Chief Executive Officer, praises the model, highlighting Modilati Secondary School as an exemplar of its potential.

Modilati Secondary School

Modilati Secondary School’s journey with the Adopt-a-School Foundation began in 2007, but it’s the recent collaboration with Sandvik Mining and Rock Solutions that has accelerated its progress. Jan Prinsloo, Stakeholder Management Specialist at Sandvik Mining and Rock Solutions, highlights the mutual benefits of such investments. “Helping the world advance through engineering means making a positive societal impact as we strengthen our brand,” he says.

Zenzele precast products cemented with Afrisam quality

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Zenzele Pavers and Cladding, a family-run Pretoria-based manufacturer, credits its unwavering commitment to quality and its lasting partnership with leading cement supplier AfriSam for its successful growth.

Today, the business serves both local homeowners in Pretoria North, Ga Rankuwa, Soshanguve and broader regions, as well as large developers and construction contractors. Since its inception in 2007, Zenzele has specialised in precast products from concrete pavers and bricks to cladding, kerbs, blocks, and tiles.

‘The backbone of our success is high-quality cement, ensuring consistency in results and colour,’ says Founder and Owner Wendel Krook. ‘Our enduring relationship with AfriSam, who mirrors our dedication to quality, reliability and consistency, plays a significant role in our growth.’

Core principles 

The company’s core principle of delivering a product that is good enough for their own home has attracted a diverse clientele, ranging from local families to large commercial customers. Zenzele Co-Founder Hengelene Krook says, ‘Our loyal customer base is built upon quality, service and the trust that our products will pass the test of time. ‘This commitment to quality extends to Zenzele’s workforce, marked by low staff turnover and retention of skills and experience, ensuring attention to detail in all business aspects. General Manager Jacqueline O&Kelly, Zenzele’s first employee, applauds AfriSam’s support and reliability in meeting Zenzele’s high-quality standards.

Latest ABB charging solutions for smart mobility

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ABB leads the future to zero emission mobility with smart, reliable, and emission-free electric vehicle charging solutions. The technology leader displayed its world-leading AC and DC charging portfolio at the Smarter Mobility Africa Summit from 1 to 3 October 2023 at the Gallagher Convention Centre in Midrand.

The summit addressed key challenges and solutions in African mobility, from governance to electrification, and featured presentations, panel discussions, and other exciting features that enhance the integration of all the technologies and solutions on offer. The event gathered leading experts, government officials, global mobility influencers, and transport professionals in its fifth consecutive year.

Transportation accounts for nearly 24% of all global CO2 emissions. More than 75% of that is road transportation, including cars, trucks, and motorbikes. Passenger cars alone account for 60% of global road transportation emissions. E-mobility, paired with renewable energy generation, can significantly lower global CO2 emissions, helping us achieve emission targets, reduce pollution and noise, and improve our health and comfort.

The Terra 54 50kW unit was also under the spotlight, which has served ABB well for the last few years with its modular design. The Terra 124 was showcased, the most versatile, powerful and compact all-in-one high power charging station that allows charging network operators to quickly rollout their charging station rollout.

Designed around the needs of today’s EV requirements, it is fully field upgradable to 180kW to meet the needs of tomorrow faster. Compact and scalable, it represents high-power charging innovation from ABB that brings more charging power to urban locations. Visitors will get to experience ABB’s AC and DC wall boxes on its stand.

The Terra 360 charging solution included a video presentation to give visitors insight into the latest technology from ABB. “Our latest Terra 360 is the world’s most powerful and compact all-in-one high power charging solution. Not only does it allow charging network operators to deploy fast charging stations, it accelerates the transition to future e-mobility,” says Product Marketing Director Ettienne Delport.

Looking to the future, the Terra 360 can charge up to 360kW and can charge four vehicles simultaneously at 90kW each. It features a brand-new design making the charger more ergonomic and modern. With its eye-catching design and intuitive user interface, the Terra 360 offers the end user an exceptional charging experience. What’s more, it supports the major charging standards, namely CCS-1, CCS-2, CHAdeMO, and AC Type-2.

A compact footprint enables quick, efficient installation of both the Terra 124 and 360 in any parking configuration. It enables easy frontal parking and charging, making it ideal for cities and shopping malls. It is a perfect fit for curb-side charging. Terra 124 and 360 from ABB can serve two parallel drive-through lanes simultaneously, with each side equipped with different charging standard outlets.

As battery technology advances, major truck and heavy-duty vehicle manufacturers are already releasing their line-ups of low-noise, low-carbon producing electric vehicles. However, these high-power vehicles need high-power infrastructure, with a strong focus on safety. ABB offers future-proof integrated charger and grid connection solutions that reduce installation costs while meeting the highest safety standards.

ABB is laying the foundations for a future of smarter, reliable, and emission-free mobility, accessible by everyone, everywhere. ABB offers a total EV charging solution from compact, high-quality AC wallboxes, and reliable DC fast charging stations with robust connectivity to innovative on-demand electric bus charging systems. We deploy infrastructure that meet the needs of the next generation of smarter mobility.

ABB Ability™ connected chargers enable fast global service and pro-active maintenance. ABB has years of experience in creating, installing, and maintaining charging infrastructure, including several nationwide charger networks.

ABB leads the future to zero emission mobility with smart, reliable and emission-free electric vehicle charging solutions.

For more information, visit https://e-mobility.abb.com/

Electrifying the world in a safe, smart, and sustainable way, ABB Electrification is a global technology leader in electrical distribution and management from source to socket. As the world’s demand for electricity grows, our 50,000+ employees across 100 countries collaborate with customers and partners to transform how people connect, live and work. We develop innovative products, solutions and digital technologies that enable energy efficiency and a low carbon society across all sectors. By applying global scale with local expertise, we shape and support global trends, deliver excellence for customers and power a sustainable future for society. go.abb/electrification  

 
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Phone: +27 (0)10 202 5523
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ACRO SERIES 9 RETROFIT FOR ELECTRA AIRWAYS

Acro Aircraft Seating has been awarded a retrofit contract to provide its elegantly versatile Series 9 Fixed Back seats to Electra Airways, the European charter and AMCI airline, part of the Vector Group.

The seating for up to fifteen Airbus 320 and 321 aircraft will feature custom trim and finish, reflecting the airline’s distinctive rich red corporate colour palette. The first shipset will be delivered at the end of 2023, for installation on the first A320 in early 2024.

Announcing the contract, Neil Cairns, CEO of Acro, said, “We are delighted to have secured this latest award with Electra Airways, and look forward to starting work on its bespoke version of our Series 9 FB, the aircraft seat which breaks the mould when it comes to comfort and space creation, delivering exceptional living space even in high density cabins. Class-leading pax width has been achieved without compromise to either armrest or aisle width, providing passengers with outstanding stretch-out legroom even at a reduced pitch and giving crew ample working space.  Importantly, the clean lines and reduced part count support low maintenance and fast turnaround.

“Electra Airways’ version of the seat looks tremendous and really plays into its stylish yet classic livery and we look forward to seeing it take to the air early next year.”

Commenting on the new onboard look for Electra’s A320 family, Stefan Trifonov, CEO with the airline said, “As a leading provider of charter flights in Europe, North Africa, and the Middle East, we understand the importance of providing a high level of comfort to our passengers and making a lasting impression on them. The appearance and comfort of our aircraft, play a very important role in achieving this. Our collaboration has resulted in bespoke seating that not only aligns with our brand values but also meets our high standards and those of our esteemed passengers for years to come.”

Electra Airways’ CEO emphasizes Acro seats’ sustainability edge, boasting a remarkable 99% recyclability of seat components, a pivotal factor behind their selection as the airline’s seating partner.

Electra Airways is committed to providing passengers with an unparalleled travel experience, and the addition of Acro’s Series 9 Fixed Back seating is a testament to this commitment, promising style, comfort, and reliability on every journey.

MOVING FROM TALK TO ACTION FOR DECARBONISATION STILL REQUIRES MORE STANDARDISATION

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MOVING FROM TALK TO ACTION FOR DECARBONISATION STILL REQUIRES MORE STANDARDISATION

More vessels need to be connected to digital systems to realise zero-emissions shipping and data sharing is essential.

The Inmarsat Connected Future Conference at this year’s London International Shipping Week examined how the industry can move from talk to practical solutions that can ensure satellite technology plays a decisive role in shaping smarter and more sustainable shipping.

Inmarsat Maritime president Ben Palmer provided the scene-setting keynote address for the first panel discussion on collaboration, technology, data sharing and balancing the imperatives of growth with reduced ship emissions.

He reiterated his message that “connectivity is the oxygen-sustaining opportunities for shipping to create value and cut its CO2 emissions.”

And guest speaker Helen Sharman CMG OBE, who became the UK’s first astronaut in 1991, wrapped up the afternoon with an inspiring speech about the importance of collaborative team efforts in space missions.

The panel, which was moderated by Giampiero Soncini, Managing Director, Oceanly, included Peter Schellenberger, Founder of Novamaxis, James Pomeroy, Global Economist, HSBC; and Marco Cristoforo Camporeale, Senior Director, Strategy at Inmarsat Maritime as speakers.

Peter Schellenberger of Novamaxis stressed that it was now “high time for action” to advance shipping’s smart and sustainable agenda, picking low hanging fruits by adopting proven solutions from other sectors, such as the aviation industry.

Breaking down silos that prevent necessary information sharing was being helped by the need to respond to environmental, social, and governance (ESG) criteria, he said.

However, he cautioned that more standardisation of maritime protocols was a vital first step, citing 14 non-compatible types of noon report as having to be written by one ship management company.

Leaders in ship supply and management are needed to bring greater compatibility, Schellenberger said. “If we all put our heads together, we can make our lives so much easier. In this new world reliable information and access to it is the backbone of future changes.”

Empowerment of vessel control centres is also necessary to achieve efficiency gains, he added, and “will drive meaningful change.”

Maritime software veteran Giampiero Soncini, who now heads Oceanly, said: “Everyone wants control centres, but few have a clear understanding on how to effectively use them.”

Inmarsat’s Marco Camporeale said just 40,000 out of 170,000 ships registered by the IMO have data transmission speeds capable of taking advantage of onboard digital systems for voyage optimisation.

“So, four out of five ships do not have the level of connectivity required to power artificial intelligence and machine learning. We are still far from realising that vision of a connected future, where we can look at a shipping industry that can meet the 2050 IMO targets for decarbonisation” he said.

It is not just a question of data speeds, but understanding the value that can be extracted from connectivity, he added, but discussions on creating a standard automated version for noon reports are still ongoing.

Schellenberger responded that greater integration of IT systems is also required. Most historical systems do not have open APIs to integrate them. It could take up to 20 emails to order one spare part, he said.

Seafarers, who have their own phones and computers, step back technologically 20-30 years when they board a ship, and training has not kept pace with changes coming to the equipment and alternative fuels they will use in future, Schellenberger said.

One in three seafarers looks for connectivity on board as more important than salary when looking at which owner or ship manager to work for, added Camporeale.

Soncini said Japan is leading the race toward autonomous shipping allowing fewer crew to operate vessels. “In the last seven years the Japanese have congregated everyone – classification societies, ship managers, owners and shipyards – and standardised everything.” The rest of the world needs to follow suit to achieve decarbonisation, he said.

Shipping had remained too reactive to legislative change, rather than proactive, Soncini added, with recent changes like the Carbon Intensity Indicator (CII) imposed in ways that left it unclear how decarbonisation would result.

Economists had not woken up to the importance of shipping in supply chains until the shock of the Covid pandemic, said James Pomeroy at HSBC, but that had changed now.

The last 12 months had seen a period of inventory rebuilding as demand fell back after the surge during the pandemic when supply chains were unable to respond. New demand from Asia was likely to lead recovery even if China’s role switched from production of goods to a buyer of them.

Pomeroy said: “The outlook for now for the economy feeding back into shipping isn’t great, but it will come back. We are not forecasting recessions or a collapse in demand. You just need this inventory cycle to play through and you will get a natural pick up. It’s probably going to be a 2024 story”.

However, he said inflation was a factor with wage rises in parts of the supply chain currently exceeding price increases, such as a shortage of drivers for haulage.

Ubunye Mining Services crowned global Rio Tinto Contractor of the Year

Ubunye Mining Services, a wholly owned subsidiary of Unitrans, a leading name in the mining logistics industry, has been awarded the prestigious Rio Tinto Safety Award for Best Contract Partner at Richards Bay Minerals (RBM). This remarkable accomplishment holds special significance, considering the vast scope of operations by Rio Tinto, a multinational giant engaging over 18 000 contractors globally.

The coveted Rio Tinto Safety Award is a testament to the unwavering commitment of Ubunye Mining Services and Unitrans to consistently exemplify unparalleled standards in safety, operational efficiency, and responsible practices. Unitrans emerged as an outstanding contract partner to RBM, setting a sterling example of upholding the highest operational benchmarks.

The significant achievement represents Unitrans’ transformation into a global safety exemplar. The diligent efforts of Unitrans’ workforce have cultivated a culture of enhanced safety within the organisation. Daily meetings, a focus on safe practices, and an unwavering dedication to implementing safety protocols, have all contributed to this accomplishment.

Kobus Burger, Operations Executive for the Mining Division at Unitrans, expressed his pride in the achievement, saying, “This award is a testament to the dedication of our team and the transformative journey we’ve undertaken to prioritise safety above all else. Our commitment to fostering a culture of accountability and our collaborative efforts with RBM have been pivotal in achieving this recognition. This accolade will be a powerful tool as we expand our business and uphold the highest safety standards.”

 

At the end of 2022, Unitrans received the Best Contract Partner Award, following a meticulous audit of its safety performance based on RBM’s Maturity Safety Model. This award underscored Unitrans’ safety track record, particularly in the demanding operational landscape of Richards Bay Minerals, where a workforce of over 5000, including employees and contractors, operates. It also seamlessly propelled Unitrans into contention for the Rio Tinto global awards, which ultimately emerged triumphant as the winner.

 

“We are proud to see one of our contractors achieve this recognition,” says Werner Duvenhage, Managing Director for Rio Tinto Iron and Titanium Africa Operations. “This accomplishment validates our unwavering commitment to fostering a safety-first culture and underscores the collaborative efforts with Unitrans. As their success story becomes a beacon of safety excellence, it resonates deeply within our organisation, as we continue to find better and safer ways to operate. Unitrans’ achievement reinforces our belief that strong partnerships and a shared commitment to safety can yield transformative outcomes, setting new benchmarks for the industry.”

According to John Kettlewell, Unitrans Chief Operations Officer: Mining, the Leadership in the Field (LIF) initiative, introduced by RBM, provided a framework for Unitrans to collaborate with RBM’s management, identify areas of improvement, and work together to drive safety and operational excellence.

Kettlewell emphasises that the symbiotic partnership between the two organisations has been pivotal in achieving this remarkable milestone. The global acknowledgement by Rio Tinto further elevates the intrinsic value of this achievement. Unitrans’ success in earning the Rio Tinto Global Best Contract Partner Award reflects its determination to ensure the safety and well-being of its workforce and its dedication to maintaining world-class operational standards.

“This award proves our unwavering dedication to safety standards. It validates that our actions speak louder than words. We proudly uphold our commitment, and this accolade is a testament to our conviction – not merely talking the talk, but undeniably walking the walk,” concludes Kettlewell.

Referro Systems hosts a successful automation event showcasing cutting-edge innovation

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Referro Systems, a leading provider of innovative control and automation solutions for the industrial sector, recently hosted a successful two-day Automation Open Day event at the Sivos Training Centre in Kathu, Northern Cape. The event brought together industry experts and mining companies to showcase the latest automation technology and innovation, which included live product demonstrations and insightful discussions on business needs and challenges.

Adrian van Wyk, Managing Director of Referro Systems, explained that the event was a success with about 100 delegates in attendance. The event provided valuable insights and solutions from industry experts representing some of the world’s leading electrical, automation, and global software and hardware brands for the industrial sector – such as Rockwell Automation, ElectroMachanica, Comtest (Fluke), Allen Bradley, Marechal South Africa, Throughput Technologies, and AllPronix.

The first day of the event included a welcome address from Van Wyk, who expressed excitement in showcasing the company’s cutting-edge automation technology to their clients in the industrial sector. “We believe that such events foster a collaborative approach to problem-solving and driving innovation in the industrial and mining sectors.”

Following the welcome address, attendees enjoyed presentations on various topics, including mining operations management, machine safety, renewable applications in engineering, and ThinManager modern automation visualization. The second day of the event was also packed with insightful and informative presentations, including discussions on smart motor control, reducing electricity costs, and alert alarm notifications.

Van Wyk explains that the event was a testament to Referro Systems’ commitment to providing innovative automation solutions for its clients, and the attendees appreciated the opportunity to learn from industry experts and explore the latest technological advancements.

“Delegates from the Northern Cape expressed how they believed that such events provided great value as a platform to strengthen existing skills and systems that aid the mining and industrial sectors in their region.

“We would like to extend our sincere gratitude to all the attendees, sponsors, and partners who made the event a success,” concluded Van Wyk.

 

About Referro:

Referro Systems is a sales and distribution company for many of the world’s leading electrical, automation and global software and hardware brands across industrial and commercial sectors. The Level 2 BBBEE company supplies best-in-class industrial automation, electrical control and instrumentation fit-for-purpose and provides cost-effective solutions.

 

Media Contact:

Charles Poulter

Account Manager: SWM Communications

Mobile | 076 812 8429    Email | charles@swmcommunications.co.za

SA’s automation and instrumentation experts showcase innovative technology solutions to enhance the growth of the Northern Cape’s mining sector

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Collaboration and partnerships are critical to pushing forward the agenda and growth of the instrumentation and automation industry. This was envisioned by industrial automation, electrical control, and instrumentation supplier, Referro Systems at its recently held Automation University event, in Hotazel, Northern Cape.

South Africa’s leading automation industry suppliers came together to showcase their insights and knowledge to the mining sector in the Northern Cape.  Adrian van Wyk, MD at Referro Systems, explains that the Northern Cape is home to several mineral resources, including 75% of the world’s manganese deposits and about 85% of the country’s iron-ore, which is significant to the growth of the South Africa’s mining industry and the economy.”

He added: “Hosting the Automation University event in this province (reconfirmes) our commitment to the region, and leading the efforts that supports growth , and realising potential of the mining sector within this region. The automation and instrumentation sectors have a substantial and critical role to play in supporting the growth of the mining industry in the Northern Cape. Through collaboration with our partners, we were able to bring expertise and insights from around the country directly to our customers, to delve deep into innovative technology solutions that can help drive efficiency and productivity in the mining industry.”

The Automation University focused amongst others on mining companies in the Northern Cape, with great attendance from the surrounding mining community. The programme included presentations, informative exhibitions, and live demos of cutting-edge automation technologies. In addition, the event allowed attendees to learn and gain valuable insights into new products, industry experts and peer networking, and knowledge-sharing opportunities.

“Events like these are impossible without premium partners,” adds Van Wyk. In this case, Allpronix, showcased their latest high-quality instrumentation products. Rockwell Automation displayed their wide range of specialised Allen-Bradley automation products. Throughput Technologies showed their robust and secure industrial data communications equipment that makes connectivity easy, reliable, and dependable. And Comtest displayed their class leading Fluke test and measurement, communications, and specialised systems.

Referro and Rockwell Automation ran simultaneous sessions, every hour, throughout the two days. This way  attendees could choose which presentation and/or live demo’s they wanted to attend, ensuring they could attend all of the exciting and informative sessions. Francois du Toit, of Rockwell Automation, kicked off the daily sessions with FIXX-Asset management performance, focussing on Mining Operations Management and optimisation.

The Referro Systems sessions hosted industry expert Alan Roycroft, from Rockwell Automation, who provided an overview of the Powerflex Low Voltage drives portfolio and an introduction to installation practices. Roy Plotz, of Rockwell Automation presented Machine Safety, including Prosafe trapped key interlock safety systems and LifeLine 5 safety cable pull switches. In parrallel, Tshepho Sebaeng, also of Rockwell Automation, introduced  thin client management software, ThinManager.

Plotz further introduced the audience to the Smart Motor Control solutions SMC Flex and SMC 50 Digital Softstarters. Finally, Gerrit Barnard, from Comtest, showcased the innovative SoundSight Technology, Visual Ultrasonic Measurement – Fluke ii900 and ii910 Industrial and Precision Acoustic Imagers.

Meanwhile, at the Throughput Technologies sessions, Anton van der Westhuizen, discussed and showcased  Secomea; remote access and commissioning hardware platforms. Gerrit Barnard of Comtest showcased and demonstrated Fluke 1770 Series Three-Phase Power Quality Analysers, while Anton van der Westhuizen presented the ‘Right person, at the right moment, with the correct information’ session about alert-alarm notifications. Finally, Marcel Koekemoer, of AllPronix, introduced the audience to Non-Nuclear based Rhosonics Slurry Density Meter (SDM) and Almag4000 electromagnetic meters.

The Referro Systems Automation University was a resounding success, evidenced by the many attendees from the surrounding mining houses. “The premier brand exhibitions, presentations and live demos were a welcomed sight to attendees who usually must travel to the major metros to experience these class-leading products and events of this calibre. The attendees could learn about the latest automation technologies, as well as  see it in action, in the heart of the Northern Cape. This event has showcased that we have the capacity and skills to continue to grow and support our existing services in the Northern Cape,” concludes Van Wyk.

About Referro:

Referro Systems is a sales and distribution company for many of the world’s leading electrical, automation and global software and hardware brands across industrial and commercial sectors. The Level 2 BBBEE company supplies best-in-class industrial automation, electrical control and instrumentation fit-for-purpose and provides cost-effective solutions.

Media Contact:

Charles Poulter

Account Manager: SWM Communications

Mobile | 076 812 8429    Email | charles@swmcommunications.co.za