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Hitachi Construction Machinery begins parts remanufacturing for construction machinery in the Republic of South Africa

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Hitachi Construction Machinery Co., Ltd. embarks on the production of remanufactured parts for construction machinery, such as medium to large sized hydraulic excavators and medium sized wheel loaders, in March 2023 at Hitachi Construction Machinery Southern Africa Co., (Pty) Ltd.

In addition to parts remanufacturing for mining machinery conducted in Zambia from 2012, the target will be expanded to construction machinery to strengthen our parts remanufacturing business in Southern Africa. We will also contribute to reducing environmental impact and realizing circulating society through further reduction in CO2 emissions and industrial waste.

Our customers in South Africa can purchase remanufactured parts with warranty and thus reduce component procurement costs. The supply of remanufactured parts within South Africa shortens lead time to delivery and keeps down transportation costs. In the future, the remanufactured parts will be supplied to neighboring countries as well.

Our customers are faced with the issues of improving jobsite safety and productivity and reducing machine lifecycle costs. In addition, changes in the markets are driving up operating costs for customers to keep their machines operating.

As one approach to solving such issues, the Hitachi Construction Machinery Group is developing the parts remanufacturing business. Specifically, we collect genuine components such as hydraulic cylinders and pumps from machinery in use by customers, disassemble and repairing them at the works, and provides them as remanufactured parts with performance equivalent to new parts.

Currently in Southern Africa, Hitachi Construction Machinery Zambia and H-E Parts are collaborating in Zambia to remanufacture parts for mining machinery such as ultra-large hydraulic excavators and dump trucks.

As the next step, we have completed the development of necessary facilities for remanufacturing parts for construction machinery at Hitachi Construction Machinery Southern Africa’s site in South Africa, the largest construction machinery market in the Southern African region. Hitachi Construction Machinery Southern Africa also plans to provide maintenance and servicing of ultra-large hydraulic excavators and dump trucks, as well as repair work for hydraulic equipment and components, using the same facilities.

As supplying remanufactured parts to South Africa from other countries or regions takes extensive lead time and has high transportation costs, we needed to build a framework in South Africa for remanufacturing parts for construction machinery.

Going forward, in addition to strengthening the value chain business, including the parts remanufacturing business, and contributing to the reduction of environmental impact and the realization of circulating society, the Hitachi Construction Machinery Group will continue to work toward resolving customer issues of “improving safety,” “increasing productivity” and “reducing lifecycle costs”.

About Hitachi Construction Machinery Co., Ltd.

Hitachi Construction Machinery Co., Ltd. (TSE: 6305), headquartered in Tokyo, Japan, is a construction machinery manufacturer. The company engages in the development, manufacturing, sales, and service operations around the world for hydraulic excavators, wheel loaders, road construction machines, and mining machinery. Hitachi Construction Machinery is strengthening its focus on value chain businesses other than new machinery sales, such as parts and services, rentals, used equipment, and parts recycling, and is utilizing digital technologies to provide deeper solutions at all points of contact with customers. Hitachi Construction Machinery employs approximately 25,000 people worldwide. In fiscal year 2021 (ended March 2022), the consolidated sales revenue was ¥1,025.0 billion and the percentage of overseas sales revenue was approximately 79%.

For details, visit the company’s website OR email rennie.ahnoop@hcmaf.com

Rand-Air adds efficient energy storage system to its hire fleet, delivering a clean energy hybrid solution to customers

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Business and industry are under ever-increasing pressure to increase production, improve efficiencies, decrease costs, and protect worker safety while at the same time looking to shrink their carbon footprints. South Africa’s intermittent power supply adds a further challenge as companies look for innovative solutions to keep the lights on and ensure business sustainability. Fundamental to this is process and plant optimisation through the use of efficient machines and equipment.

To assist customers and end-users in sustainably achieving these objectives, Rand-Air is continuously looking at offering cleaner and more cost-effective renewable green energy rental solutions that will deliver lowest possible Operational Expenditure (OPEX) and Total Cost of Ownership (TCO) to customers and end-users.

“Reinforcing our commitment to providing customers with clean rental solutions, we recently added the new ZenergiZe ZBC 250-500 kVA battery energy storage system to our hire fleet,” says Rand-Air Sales and Marketing Manager, Byrone Thorne. He explains that whilst the ZenergiZe cannot replace grid power completely, this highly efficient modular energy storage unit offers a clean, reliable, and efficient short-term solution where grid power is intermittent.

The ZenergiZe can be used in combination with a generator and also has the ability to manage energy generated from intermittent renewable energy sources, offering a hybrid power solution for a wide range of industries. Moreover, micro-grids can be created to provide energy to residential, commercial, industrial or public service applications.

The escalating price of diesel is pushing up the costs of running a generator. Byrone explains how operators can reduce fuel bills significantly by alternating between the ZenergiZe and the generator. “In addition to consuming less fuel, running the generator for shorter periods will also reduce machine wear and subsequently maintenance and related costs.” Byrone also recommends using the efficient ZenergiZe when demand is high and then switching to the generator when demand is low. “Generators use less fuel when they run at lower stages.” This innovative storage system offers a cleaner energy solution for a wide range of industrial and retail applications across diverse segments – from food processing and data centres to the entertainment and tertiary education sectors.

Designed with sustainability in mind, the ZenergiZe range features a trio of zeros, delivering both economic and environmental benefits to customers and end-users. Using zero fuel and emitting zero CO², the unit will substantially reduce fuel consumption and carbon emissions for operators. With zero noise levels, the virtually maintenance-free system is a particularly suitable solution for noise-sensitive environments such as events, film-making, shopping centres, etc.

At the heart of this powerful and compact unit are high-density lithium-ion batteries which are capable of providing over twelve hours of power. These batteries are lighter in weight compared to other technologies and the ZenergiZe is also 70% more compact in contrast to traditional alternatives. This facilitates effortless transportation and installation of the system.

The unit incorporates a number of connectivity features and benefits including a smart start-and-stop function, an Energy Management system (EMS) complete with battery management communication (BMS), a remote monitoring system, a Bluetooth mobile application as well as a parking mode.

Rand-Air is a trusted, professional, reliable and responsible hire partner for mining and industry across South Africa and Sub-Sahara Africa since 1973. The company has made significant investments in its rental fleet to offer customers the complete hire solution – an extensive range of high quality, reliable and efficient machines, backed by expert service. “Our comprehensive rental fleet includes mobile oil-free and oil-injected air compressors, diesel- and electric-powered screw air compressors, from 30kVA to 1000kVA diesel generators, lighting plants and pumps, with steam boilers coming soon,” concludes Byrone.

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About Rand-Air

Rand-Air, part of the global Atlas Copco Group, was established in 1973.

As far more than a rental equipment provider, Rand-Air is focused on making agility count for our customers: offering an adaptable, flexible and responsive partnership to address their technical and business challenges.

With a solid national footprint and serving a diverse customer base both locally and in sub-Saharan Africa, the company has a product portfolio which includes TUV-certified oil-free, diesel or electric air solutions; nitrogen solutions; power, flow (pumps), steam boilers and lighting solutions.

Rand-Air is ISO-9000, 14000 and 18000-certified and is a Level 2 B-BBEE-rated company.

New Empty Container Park to increase efficiency at Port Botany

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A new Empty Container Park (ECP) is now under construction at New South Wales’ Port Botany, in an effort to streamline supply chains and reduce truck congestion.

The 6,000TEU capacity facility – to be operated by independent transport and logistics provider MEDLOG – promises to boost efficiency by increasing empty container storage capacity at Port Botany.

NSW Ports Chief Executive Officer, Marika Calfas, said the facility’s proximity to stevedores would also reduce handling times.

“This extra empty container park in the Port Botany industrial precinct will enhance the capacity and productivity of the NSW supply chains on which we all rely,” Ms Calfas said.

“MEDLOG’s facility will reduce the cost of handling containers, as trucks will be able to drop off empty containers and collect new arrivals without having to leave the port precinct – a time saver that will reduce congestion and truck queues.

“This new development will ensure NSW Ports and our partners can continue to meet the State’s growing trade needs while delivering an efficient and sustainable service to businesses and consumers.”

MEDLOG’s empty container park, which will open in 2023, will adopt the latest technology for operations, including paperless processing, to make truck movements safer and more productive and will feature sustainability initiatives such as rainwater harvesting and solar PV panels for power supply.

MEDLOG’s Chief Operating Officer, Ned Zver, said the business was delighted to expand its landside logistics services in Australia to provide further empty container storage capacity.

“Our landside logistics have been built on a global best practice approach, while pursuing continuous improvements to deliver efficiencies and benefits to the entire supply chain,” Mr Zver said.

“The Port Botany ECP will harness innovation and leading Optical Character Recognition (OCR) technology that will make truck movements safer, more efficient and more productive.

“Essentially, this technology means that when a truck enters the ECP it shall pass through a large gantry scanner that will detect the type of cargo it’s carrying, after which a nearby computer will direct the driver to a designated bay – resulting in quicker, safer container offloads.”

Contract awarded for $350M port expansion

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The winning contract for an ambitious $350M project promising to increase capacity at Western Australia’s Geraldton Port has been announced.

Western Australian Minister for Ports, Rita Saffioti, has confirmed that the Engineering, Procurement and Construction Management tender for Mid West Port Authority’s (MWPA) $350 million Port Maximisation Project (PMaxP) has been awarded to BG&E Resources.

In May 2022, the McGowan Government announced funding approval of $350 million for MWPA’s PMaxP, a major infrastructure project at the Geraldton Port in response to a significant projected throughput increase from 15MT to around 25MT per annum over the next ten years.

Ms Saffioti said the project would ensure the State’s Mid-West is well situated in taking advantage of projected economic growth.

“This is an exciting milestone for PMaxP, a project which will ensure the Mid-West economy remains strong and continues to grow well into the future,” Ms Saffioti said.

“We want to see the Mid-West thrive, and investing in the growth of the Geraldton Port is going to be absolutely critical to achieving that.

“We have allocated $350 million to deliver this critical expansion to the Geraldton Port, which will deliver continued economic growth, trade diversification and export competitiveness.”

BG&E Resources will be responsible for supervising, managing and coordinating construction throughout the project.

The company is a multi-disciplinary engineering consultancy based in Perth with significant experience in the delivery of large-scale projects, particularly in the resources industry and marine environment.

The expansion will be executed over the next four years, with regional benefits including continued economic growth and trade diversification.

Design works are underway and several forward works projects have already commenced onsite at the Port of Geraldton.

See the presenters for the AusRAIL 2022 Passenger and Lightrail Stream

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Use of passenger rail rose two per cent per from 2010-2018, as more people chose rail to support their commute or as part of their daily lives. While passenger numbers were impacted by the pandemic, the return to rail has now begun as more people seek sustainable, convenient and easy transport options to support their lives.

AusRAIL 2022 will feature a dedicated passenger and light rail stream to share insights on the latest developments and initiatives in the sector, with a focus on supporting new growth in passenger rail to meet rising populations in cities across Australia and New Zealand. Delegates will have the chance to learn more about the projects that will help shape the future of passenger rail, and the innovation and new approaches that will support an outstanding passenger experience as more people choose rail as part of their daily lives.

The Gold Coast Light Rail has been vital to supporting South East Queensland’s rapid growth. With construction of stage three of the project starting earlier this year, Queensland Department of Transport and Main Roads Project Director, Peter Papantoniou, will join us at AusRAIL to share an update on the project’s progress. Delegates will hear about the current status of this important project, and the critical role Gold Coast Light Rail will play in supporting the region’s future development.

Mott Macdonald Transport Leader, Dan Caldwell, and Logan to Gold Coast Faster Rail Project Director, Elizabeth Schofield, will also discuss the latest developments for the $2.6 billion Logan and Gold Coast Faster Rail Project. With Southeast Queensland’s population rising significantly over the last decade – and expected to grow further in the years ahead – faster rail between Brisbane, Logan and the Gold Coast is set to help meet the region’s future needs. AusRAIL provides a unique opportunity to hear about the project’s progress through the planning and design process, and what the new year holds for this transformative project.

The return of passengers to the rail network following the easing of COVID-19 restrictions is also expected to be a key topic of conversation at AusRAIL, with the industry taking significant steps to support the return to rail in 2022. Keolis Downer Director Passenger Experience, Donna Watson, will share on update on passengers’ return to Melbourne’s tram network and discuss how the industry is responding to changing customer needs. Jacobs Vice President and Global Cross Market Director of Transport, Stephen Rutherford, will also discuss emerging trends impacting the future of passenger rail, with a focus on big data and transport behaviour.

To find out about the latest news and developments in passenger rail, join as at AusRAIL 2022 in Brisbane from 5-7 December. To register, go to ausrail2022.com.

New graduates increase V/Line’s signal maintenance capabilities

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V/Line is boosting its regional rail signal maintenance after recent graduates completed its first ever three-year in-house signal maintenance training course, supported by the Victorian Government.

The eight newly graduated technicians will be based at depots across the V/Line network.

V/Line commenced the in-house training program to support technicians in gaining more specialised knowledge of the Victorian network, compared with training through an external course.

The technicians are responsible for the construction, installation and maintenance of signalling and communications equipment, which is vital to the safe and efficient operation of V/Line services. They also work on level crossing equipment, train detection equipment, safety monitors and related telecommunications equipment.

The graduates all had previous experience as electricians and completed a Certificate IV in Electrical Railway Signalling to qualify. Another five technicians are also due to finish the course in 2023.

Victorian Minister for Public Transport, Ben Carroll, said, “I’m excited to see the next generation of technicians coming through to help V/Line continue to deliver safe and reliable services as the regional network continues to grow.

“Training courses like this don’t just help fill an industry need for specialised skilled workers, they also provide an exciting career path for Victorians.”

The course was developed to provide graduates with the relevant work experience on the regional rail network, in addition to supporting the development of technical signal maintenance skills.

Training includes classroom learning, on-network experience with trained competency specialists and classes at the Wendouree depot, where apprentices get to practice on specialised signalling equipment that operate identically to those they will encounter on the network.

$41 million contract awarded for Sydney Metro train technology

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The Sydney Metro City & Southwest project has reached another milestone, with the awarding of a $41 million contract for new mechanical gap filler technology to be installed at stations between Marrickville and Bankstown.

The new technology is the first of its kind in Australia.

Hyundai Movex has been awarded the contract to design, supply and install 150 mechanical gap fillers at eight existing stations between Marrickville and Bankstown, which are currently being upgraded to Sydney Metro standards.

Minister for Transport, Veterans and Western Sydney, David Elliott, said commuters on the Bankstown line were a step closer to safer, more accessible platforms after the awarding of the contract.

“The contract also includes 360 platform screen doors for the stations between Marrickville and Bankstown, designed to keep people and objects like prams safe from the gaps between trains and platforms and allow trains to get in and out of stations much faster.

“When a train arrives at a station, the mechanical gap fillers will automatically extend quickly from the platform to the train before the platform screen doors open, allowing safe and easy access for all customers,” Mr Elliott said.

“Sydney Metro is Australia’s only fully accessible railway with level access between platforms and trains and lifts at all stations.”

Sydney Metro Chief Executive, Peter Regan, said the new technology, designed with the curved platforms of the T3 Bankstown line in mind, marked another major step on the Sydney Metro City & Southwest project.

“The platform screen doors and mechanical gap fillers have undergone a stringent year-long testing program in a variety of Sydney weather conditions,” Mr Regan said.

“Following a tender process, Hyundai Movex mechanical gap fillers and platform screen doors were selected based on their performance, reliability and safety. The company’s gap filler technology is also used on metro systems in South Korea.”

Hyundai Movex will work with its partners in Australia, including Ricardo Rail to deliver the mechanical gap fillers and platform screen doors in 2023.

The upgrade of the Bankstown Line to metro standards also means all ten stations between Marrickville and Bankstown will have lifts – including Punchbowl, Wiley Park, Canterbury, Hurlstone Park and Dulwich Hill which will be made fully accessible for the first time.

From A to B: the commercial journey behind Willmotts Transport

Part of the Stotts Group, Willmotts Transport (Willmotts) is one of the largest privately owned distribution companies in the south western region of the UK. Founded in 1918, the firm was originally established in Wells, Somerset, but moved to a new site near Shepton Mallet in the 1980s, where it remains today. Group Managing Director, Andy Stott, has overseen much of this expansion, and in the last ten years Willmotts has grown significantly. We recently caught up with Dan Gray, Managing Director at Willmotts, to find out more.

Indeed, change has become a fundamental part of the distribution company’s growth strategy. For instance, Willmotts now operates multiple warehousing sites in Somerset, including Shepton Mallet, Radstock, Glastonbury, and Frome, as well as operating other depots in Bristol, Bridgwater, Devizes, Warwick, and Sheffield. A 125,000-square-foot warehouse in Radstock was purchased in 2021, but has already been rapidly filled, demonstrating the incredible rate of growth that Willmotts is experiencing. The company has therefore further augmented its warehouse capacity, recently constructing a new and fully-racked 20,000-square-foot site in Waterlip, near Shepton Mallet.

In the last five years alone, the firm has expanded from a relatively modest portfolio into over 400 active accounts, ranging from large multinational organizations to small enterprises and start-ups. Further, Willmotts has secured long-term contracts with numerous, prestigious brands, demonstrating external confidence in the company’s ability to support and enhance the competitiveness of its working partners.

“Central to our growth has been continued investment in our vehicles, sites, and warehousing facilities to support our customers’ requirements as well as the upskilling of our employees,” notes Dan. “This has become even more important since the complexity and range of our services has dramatically increased over the last few years.

“Very early on, we acquired BRCGS certification, which is now maintained across four sites, as well as certification from the Soil Association and both ISO9001:2015 and ISO14001,” he goes on. “This gives customers the reassurance of independent quality assessment with regards to our professional handling of both food and non-food products.”

Dan took over the reins as Managing Director in 2022 and is focused on driving further strategic development within the business, zeroing in on supporting local and national food, drink, Fast-Moving Consumer Goods (FMCG), and packaging manufacturers to support pre- and post-production warehousing and distribution requirements.

Leading a company is no easy feat, especially during the turbulent post-pandemic period. As Dan explains: “Along with practically every transport operator in the country, in the last 12 months we have experienced an acute driver shortage, which threatened to leave some of our trucks parked up. With fewer large trucks on the road, much distribution was diverted into networks, leading to an excess of network freight volumes; the network infrastructure simply could not cope.

“It was the perfect storm,” he states. “Yet, quite rightly, it led to a necessary review of driver salary packages, substantially enhancing their personal sense of worth within the profession. Reflecting back on that time, we are incredibly grateful for the loyalty many of our drivers showed. In the end, employee retention was good and our customer base remained stable.

“We believe that running the newest, premium equipment is not only environmentally sound and a good advertisement for our customers, but, particularly in a difficult labor market, has also helped us to attract and retain our driving workforce,” continues Dan. “To secure new business, differentiation from competitors is crucial, and this is most readily achieved with strong branding; however, much new business comes from recommendation. The requirements of the food, drink, FMCG, and packaging sectors are very specific; customers are looking for food safety processes, traceability, and reliability in a fast-moving and demanding environment, as well as scalability to cope with seasonal fluctuations. Our growth has enabled the company to develop more sophisticated logistics and IT solutions, building a bank of expertise and resources that puts us in a better position to secure new contracts.”

Since navigating that perfect storm, Willmott has continued to grow organically; however, a key part of the firm’s recent expansion is the result of the acquisition of Parker Transport by Stotts Group in June earlier this year. Indeed, the Group, which also includes bulk transport specialists S&B Transport Services, operates more than 150 vehicles and covers 400,000 square feet of warehousing space across eight locations.

“The acquisition has certainly increased the strength and depth of our resources and capabilities,” Dan asserts. “We have focused on strengthening our marketing and digital branding, and forging better, long-term alliances with local manufacturers. Combined with our technical expertise, robust facilities, and growing vehicle fleet, the move has enabled us to attract new business and win a number of major new contracts within the last 12 months.

“Despite extended lead times, our vehicle renewal program has remained in motion; ten new trucks and 12 trailers have joined the fleet, and we are continuously looking to expand,” he adds. “Many of the trailers are Willmotts branded, but some have been liveried for customers. In fact, two examples feature The Lily Foundation, an important charity fighting mitochondrial disease that we are supporting, which have created a lot of interest.”

Willmotts considers the practice of good corporate social responsibility an essential trait, assisting an array of humanitarian aid services in Ukraine by transporting essential medical supplies and hospital beds to the border. Another aspect of the geopolitical crisis – the knock-on economic impacts – cannot be ignored.

As Dan notes: “The current economic climate is very challenging; operational costs are still rising exponentially. However, as in the past, we are well placed to weather the storm, and remain confident that we can provide a competitive offer and add tangible value to our customers’ commercial operations, which will put us in a good position to maintain growth going forward.

“We see our service as an essential component of the UK economy,” he concludes. “As we enter the pending recession, it is undoubtedly disappointing that the government has not gone far enough to reduce the costs of doing business and stem the upward trend in prices. In common with most other logistics operators, we would welcome more help with fuel duty and energy costs. That being said, we remain committed to maintaining and developing the business, enabling us to provide intelligent and sustainable one-stop solutions for a variety of manufacturers.”
www.wtl.uk

Discover the manual sorting process that sets XDP apart

When XDP Ltd (XDP) began trading in 1996, the company initially supplied the security and electronics sectors, specializing in parcel carrier services. But entry into these fast-evolving markets was an immediate recipe for growth. It wasn’t long before XDP transitioned into the Irregular Dimension and Weight (IDW) market, adding a two-man service to its initial one-man offering.

Since then, XDP has grown to become the largest privately owned freight network in the UK. The company boasts a fleet of over 500 vehicles, and a network in excess of 30 depots nationwide, along with 15 corporate sites, and two distribution hubs. It’s a significant footprint, and one that XDP has been able to build thanks largely to an emphasis on customer-focused logistics, prioritizing reliability and quality of service.

As a privately owned freight network, XDP sits between the parcel and pallet sectors. The company’s full manual-sort offering also enables it to carry fragile items – typically those smaller in size, but which can’t be run through the ordinary mill of automated belts found throughout the parcel sector.

“Our strength lies in the combination of old and new worlds,” are the words of Isabella Wayte, Managing Director at XDP, when speaking to Transportation & Logistics International. “The old world of the manual sort and a real person on-hand to speak with, combined with the latest and greatest technological innovation and AI capabilities.

“We carry predominantly for the B2C market for some of the UK’s largest retailers,” she continues. “XDP offers both a one-man and two-man service across mainland UK and offshore. We also provide dedicated loads and trucking.”

It’s been an interesting time for logistics. The industry underwent a boom in the wake of Covid-19, as repeated lockdowns saw consumer purchases soar. But increasing business has its challenges. For XDP, it was a challenge to the company’s technological and physical infrastructure.

“As a business, our flexible and agile operation was certainly put to the test with the large increase in online shopping,” Isabella confirms. “Many lessons were learnt, which paved the way for many of the new technologies we’ve since put in place – including contactless, QR signing, as well as resource efficiency and performance quality.”

Despite its significant business growth, XDP remains true to its core values. The company remains the only freight network to provide a fully manual operation, a fact that distinguishes it amid a competitive field. “Our operational offering means we’re able to carry a wide variety of goods that, due to either size or product type, aren’t able to travel the conventional way without damage,” Isabella explains. “Providing a fully manual sort allows us to carefully handle all items and manage quality.”

It’s in pursuit of this same quality that XDP continues to introduce innovation throughout its operations. Most recently, this has taken the shape of the company’s ground-breaking new DriverX platform.

“Our real-time DriverX platform delivers enhanced performance, communication, and visibility of all our one-man and two-man deliveries,” Isabella reveals. “The app enables next-stop notification, contactless QR signing, proxy consignee contact, and dramatically improves tracking visibility for customers. It represented a big project for the business, and although – as with most large investment rollouts – we encountered some inevitable teething issues, its impact has been revolutionary.”

Moving forward, XDP is rolling out a series of IT innovations to further enhance RFT, customer experience, and performance. A second phase DriverX platform and second-phase Consignee App will also be rolled out in the coming months.

“We’ve also invested in some more developments for our two-man offering, to further improve customer experience,” Isabella tells us, with those expected to go live within a couple of weeks of our conversation. “Furthermore, we’re working hard to reduce our carbon footprint by ensuring we maximize trailer fill, and are currently trialing electric vans in central London. We’ve recently undertaken a complete review of our customer services department, and we’re in the process of a complete rebrand that focuses on next generation customer care.

“People are imperative to our business,” she adds. “We’re proud that some of our staff have done the full 26 years with the business, and we continue to pride ourselves on a culture of leading by example, and allowing staff a real voice within the business. We’re constantly looking to add further talents to our fantastic and long serving team.”

With eyes firmly fixed on the future, XDP already has a full year of development work scheduled for 2023. “Although we won’t be immune to much of the economic uncertainty currently facing the UK, we remain well-positioned to face these challenges,” she concludes. “Our tenacity and determination are the skills that will be key in the upcoming years. Our focus remains on quality, and on our people, as we look to provide all our customers, old and new, with a fairly priced and quality service.”
www.xdp.co.uk

How TVS Interfleet is driving a new era of industrial and commercial vehicles

When Total Vehicles Solutions Group was formed in 2018, it was intended as a holding company for three brands – McPhee Mixers, Priden Engineering, and SB Components. Come July 2021, another brand was added to the portfolio: Wilcox, the leading aluminum Tipping manufacturer, raising the company’s turnover to a total of £65 million. In 2022, the company then underwent a rebrand, when it adopted its current name: TVS Interfleet Limited (TVS).

Products manufactured by TVS fall into two sales verticals: industrial and commercial. The former encompasses the company’s McPhee and Wilcox brands, providing concrete mixers, aluminum rigid tippers, and trailer tipper equipment. A third brand, Priden Engineering, also falls within the sector, manufacturing agricultural blowers. “We’re trusted and used by household names within the construction industry,” notes Phil Ashton, Group Commercial Director at TVS. “McPhee in particular is the UK market leader for concrete mixers.”

The commercial arm of the company’s business incorporates two divisions: SB Components, and the newly rebranded Purpose Bodies. “Within SB Components we have three outlets,” Phil goes on. “The truck and bus outlet provides catwalks, tanks, wet kits, and infills to the UK transport industry. We then have our fleet work outlet fitting mainly health and safety items such as side scan, cameras, A-frames, and more, working with customers including Asda, for whom we’re currently fitting around 270 vehicles, as well as Tesco and Royal Mail. The third outlet, based in Holland and operating under the brand TVSE, sells aluminum diesel and Adblue tanks to the Dutch and European market.”

One of the most significant recent changes to take place at TVS has been the rebranding of its bodybuilding division. Previously housed under SB Components, Phil explains that the Purpose Bodies division hasn’t always received the attention it deserved. “No-one, including myself before I joined, really knew that SB Components actually built ambient bodies,” he says. “I’d known and used SB Components for 25 years, and when I first toured the production facility after joining, I was absolutely amazed to learn that they built bodies for the likes of John Lewis, SIG, and BT Civils.”

To Phil, it was evident that a change needed to take place. “We’ve been working with an external branding company since the start of the year, who have a track record of success with major companies to raise their brand profiles,” he reveals. “They helped us with the rebrand to TVS, and it’s with them that we came up with the Purpose Bodies name, which we launched at this year’s Motor Transport Awards ceremony on 7th September, hosted at Grosvenor House in London.”

TVS operates a total of ten factories, across three locations in the UK. The home of McPhee Mixers is an all-new factory located off the M8 at Glasgow’s Euro Central. Wilcox, meanwhile, is based across four factories in Market Deeping, on the outskirts of Peterborough. A third location is situated in Wisbech, Cambridgeshire. But the company is no stranger to flexible methods of manufacturing.

“If you were to walk into our Priden Engineering factory today, you’d see that they’re currently building some Purpose bodies,” Phil notes. “Because Priden Engineering’s business is seasonal, we’re utilizing some of that available capacity.

“In the early part of next year, we’re also planning to begin assembly of some of our McPhee mixers in Market Deeping,” he continues. “The concrete industry is booming, largely thanks to a high volume of inner-city development, and our order books are full. Accordingly, we’re focused on how we can grow our production by sharing some of the skills across our various manufacturing divisions.”

The construction industry as a whole is currently in the process of a significant transition, as companies look to diversify away from reliance on fossil fuels, pivoting instead towards the use of electricity. Targets set by the UK Government stipulate that all new vehicles up to 3.5 tons must be electric or zero-emission by 2030, with 26-ton vehicles to follow in 2035, and 44-ton vehicles in 2040. Although the dates might seem a long way off, TVS is pioneering the way. The company has established partnerships with major OEMs to develop lightweight e-mixers and, through a collaboration with Renault, has worked to deliver the UK’s first electric mixer with an electric vehicle chassis, with products already on order.

“Construction is particularly buoyant in inner-city areas, and electrification just so happens to be tailor-made for short-distance journeys,” Phil notes. “Bradford is the latest city to have introduced a low-emission zone, which came into force in September of this year. We were also recently invited by the Highways Agency to tender on the Lower Thames Crossing, with work set to commence in 2025. It’s an £8.7 billion project, designed primarily to alleviate the strain on the Dartford Crossing. The government has designated the project as a diesel-free build, which again lends itself to the e-mixer and e-tipper.

“We’re speaking to all OEMs about their EV strategy,” he goes on. “John Lewis has set us a challenge to create a fully recyclable body solution for their home delivery vehicles, and we’re collaborating with them to create a workable payload.”

When it comes to its own operations, TVS is also making significant strides. As part of its ESG strategy, the company has made a large investment during this financial year into carbon-reduction initiatives across its footprint. But sustainability isn’t the only focus of its innovation efforts. “In the concrete world, one big problem is the potential for concrete mixers to roll over during operation,” Phil reveals. “An inexperienced driver going around a corner can, if there’s a certain volume of concrete in the drum, knock the vehicle off-balance. Approximately 40 such incidents occur in the UK each year.

“Our e-mixers offer one solution,” he continues. “Without a standard drive train, we can set the drum lower in the chassis, giving the vehicle as a whole a lower center of gravity. But we’re also introducing a new smart controller solution, InterLecs, which we hope is going to change the industry when it comes to operator safety. That’s due to go to market in 2023.”

There are an exciting few years in store for this growing business, which is targeting turnover of £90 million within the next three years, driven in large part by its Purpose Bodies division. “Our rebrand shed a light on our bodybuilding capabilities, and we’re now making noise in the industry,” Phil insists. “The next question is: how can we add value? The likes of John Lewis and IKEA are moving aggressively towards their zero-emissions targets, so any payload savings we can find in the body are hugely beneficial. As we say: it’s the truck that drive the body, but it’s the body that drives the business. Moving forwards, we intend to do a lot more value-selling of that kind.”
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