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Zamboye mine disaster: When...

Zamboye mine disaster: When a closed mine keeps operating, who is responsible?

Weba Chute System’s grounded...

Across the global mining sector, Discrete Element Method (DEM) simulation has become a standard feature...

Kal Tire expands mining...

Kal Tire’s Mining Tire Group has signed an agreement with Transcale Pty Ltd.,...

One system, one supplier:...

ACTOM, South Africa’s largest manufacturer, repairer, and distributor of electromechanical equipment, has reaffirmed...
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Weba Chute System’s grounded approach to DEM in chute design

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Across the global mining sector, Discrete Element Method (DEM) simulation has become a standard feature of transfer chute design. But according to Weba Chute Systems, the danger lies in confusing a verification tool with a complete design methodology.

“Across the industry, the use of DEM has become mainstream,” says Mark Baller, Managing Director of Weba Chute Systems. “Where we differ is in how the chute is engineered. While DEM software is often used to model material flow, it is fundamentally a simulation and verification tool rather than a design tool. DEM can validate and optimise a chute design by analysing how material behaves within it but the engineering design itself must first be developed using sound design principles and application expertise.”

For Weba Chute Systems, effective chute design starts not with software but with engineering expertise and practical knowledge gained from designing more than 5,000 transfer points worldwide. This experience, combined with proven engineering calculations, forms the foundation of every chute design.

“We use the knowledge and practical experience we have accumulated over decades, together with sound engineering principles, to develop the chute design,” he explains. “Only once that design is complete do we use DEM software to verify and validate its performance, ensuring it will operate as intended under the specified conditions.”

Kal Tire expands mining technology services through e exclusive Transcale dealership agreement in Canada

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Kal Tire’s Mining Tire Group has signed an agreement with Transcale Pty Ltd., appointing Kal Tire as the exclusive Transcale dealer for Canada. The agreement expands Kal Tire’s technology services offering for mine operators seeking greater insight into payload optimization, fleet performance and operating efficiency.

Through the agreement, Kal Tire will provide sales, service, calibration, training and operational support for Transcale weighing and volumetric scanning systems across Canada. The company will also offer custom mobile installations, payload studies and integration support to help customers obtain actionable insights from payload, volume and density data.

“Mining companies are increasingly looking for accurate, reliable data to help optimize payloads, improve productivity and maximize asset performance,” said Christian Erdelyi, Technology Services Director, Kal Tire’s Mining Tire Group. “We’ve worked with Transcale technology for years as part of our productivity services offering and understand how payload data influences tire performance, truck productivity and fleet management decisions. This agreement allows us to provide a more complete solution by supplying the equipment, supporting its operation and helping customers turn data into actionable insights.”

Kal Tire has extensive experience operating Transcale equipment as part of its technology services offering. Historically, the company has conducted weight scale and volumetric studies on mine sites to support applications including brake testing, payload calibration, density verification and shovel system calibration. In Canada, Kal Tire currently performs 10 to 15 site studies annually and recently delivered a mobile system featuring volumetric scanning technology and Transcale Sealed AS700 scales to an oil sands operation.

One system, one supplier: How ACTOM’s integrated electrical solutions reduce project risk and accelerate delivery

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ACTOM, South Africa’s largest manufacturer, repairer, and distributor of electromechanical equipment, has reaffirmed its position as the country’s leading provider of integrated electrical infrastructure solutions.

With capabilities spanning the full power value chain – from generation to transmission and distribution – the company is increasingly being selected by utilities, municipalities, and private developers seeking locally manufactured, reliable and fully engineered systems.

The efficacy of ACTOM’s integrated model has recently been demonstrated through multiple orders secured across its ACTOM Power Transformers (APT), ACTOM Distribution Transformers (ADT), ACTOM MV Switchgear (MVS) and ACTOM High Voltage Equipment (HVE) divisions, for the supply of equipment to the Naos-1 project, a 435 MWp hybrid solar and battery facility under construction in the Free State.

Mawethu Ngubo, Transmission & Distribution (T&D) Business Development Specialist at ACTOM, says the company’s offering is built on the simple but powerful foundation of local content, local accountability, and complete system responsibility.

Understanding local realities

“We don’t just supply boxes. We engineer full systems that are designed, manufactured, tested, and supported in South Africa. Because we understand the realities of the local grid, we can ensure compatibility across the entire chain, from high‑voltage equipment to power transformers, medium‑voltage switchgear, and distribution transformers,” he says.

Ngubo adds that ACTOM’s integrated approach directly addresses one of the biggest risks in power‑infrastructure projects, namely interface management.

“When you buy components from multiple suppliers, your weakest interface becomes your single point of failure. With ACTOM, customers deal with one partner, one engineering philosophy, and one set of warranties. That reduces technical risk, improves reliability, and shortens delivery timelines.”

Phillip Dukashe, Group Operations Executive at ACTOM, says the company’s century‑long engineering heritage and fully local manufacturing capability have become increasingly important as South Africa’s energy landscape evolves.

Phillip Dukashe, Group Operations Executive at ACTOM. Picture: Supplied.

Delivering flexibility, speed, and certainty

“Customers want flexibility, speed, and certainty. They also want digitally-enabled solutions that allow remote monitoring, predictive maintenance and seamless integration with multiple technologies. Because we manufacture locally and support assets throughout their life cycle, we can respond quickly and provide long‑term reliability,” he says.

Ngubo points out that the orders for the Naos-1 project highlight the value of a single‑supplier approach. “One project, one customer, four ACTOM divisions – this reflects the trust placed in our ability to deliver the full electrical heart of a project. It also means coordinated engineering, aligned manufacturing schedules, streamlined commissioning, and faster delivery. The customer benefits from efficiency, accountability, and proven system performance.”

Dukashe agrees, noting that the integrated offering simplifies project management and strengthens long‑term support. “We align our manufacturing and engineering so that projects are not delayed. Commissioning becomes easier, and if anything goes wrong, ACTOM steps in immediately. There’s no finger‑pointing. It’s one ACTOM, one system, one accountable partner.”

Expecting demand to grow

Driven by these developments, both executives expect demand for integrated electrical infrastructure to grow as South Africa accelerates grid expansion, modernises municipal networks, and deploys new renewable‑energy and battery‑storage projects. “Integrated design is essential for the energy transition. If we get the engineering right up front, we give the country decades of reliability, not quick fixes,” Ngubo says.

Dukashe adds that localisation will play a central role. “South Africa needs jobs, skills, and industrial capability. Local manufacturing is becoming a priority for government and customers alike. ACTOM is ready to meet that demand with proven technology, local expertise and full life‑cycle support.”

With its comprehensive offering and deep local capability, ACTOM is positioned to remain a critical partner in strengthening South Africa’s power infrastructure for years to come.

Kasumbalesa Border Crossing Guide for Copperbelt Corridor Operators

The Kasumbalesa border crossing is a critical transit point between the Democratic Republic of Congo (DRC) and Zambia, strategically located in one of Africa’s most significant and frequently congested border areas. Specifically, this crossing lies in the Copperbelt region, where it connects the DRC with Chililabombwe in Zambia. It serves as a vital export gateway for essential minerals such as copper and cobalt, which are transported southward through Zambia to access various regional ports.

The importance of the Kasumbalesa crossing cannot be overstated, particularly for operators involved in the freight movement of Copperbelt minerals. Given the heavy traffic and logistics challenges associated with this crossing, a comprehensive understanding of the process is paramount for efficient operations. This guide offers in-depth insights into the expected waiting times, necessary documentation, common delays encountered, and practical tips for navigating this bustling corridor effectively.

Location and Corridor Served

Kasumbalesa is strategically positioned approximately 30 kilometers north of Chingola, an essential town in Zambia’s Copperbelt Province. This border post is directly adjacent to the Katanga Province of the DRC, reinforcing its role as the main land port for the mining heartland of the DRC, which encompasses major mining centers such as Lubumbashi, Kolwezi, and the expansive Katanga copper belt.

As a pivotal junction on the North–South Corridor, Kasumbalesa facilitates the transit of freight from the DRC to various destinations, including:

– Zambia, with further access to southern routes leading to Zimbabwe, Botswana, and South Africa.

– Dar es Salaam via the TANZAM Highway, accessible through Tunduma.

– The Beira and Nacala ports in Mozambique through well-established corridor routes.

– Durban, which is a frequently utilized export route for DRC copper.

Waiting Times at Kasumbalesa

One of the most prominent features of the Kasumbalesa border crossing is its significant traffic congestion, which often ranks it among the most congested border posts in sub-Saharan Africa. Operators frequently encounter lengthy queues that can stretch several kilometers, creating substantial delays. The crossing often handles vast amounts of copper, cobalt, and general cargo, contributing to varying wait times as follows:

– Normal Period with Complete Documentation: Operators can typically expect a wait time ranging from 1 to 3 days under standard conditions with all necessary paperwork in order.

– Peak Export Season for Copper/Cobalt: During peak export periods, which are crucial for economic activity, wait times can extend to 3 to 7 days, significantly affecting freight schedules and delivery times.

– System Downtime (ASYCUDA/TTPMS): Technical issues, such as downtime in the Automated System for Customs Data (ASYCUDA) or the Traffic and Transit Processing Management System (TTPMS), can result in additional delays of 2 to 4 days.

– DRC Border Closure: Any unexpected closure of the DRC border can lead to indefinite delays, severely impacting logistical planning and operations.

– Incomplete Documentation: If operators fail to provide the required documentation, they can expect an additional hold-up ranging from 3 to 7 days, which can be avoided with thorough preparation.

Understanding the intricacies of the Kasumbalesa border crossing is essential for operators within the Copperbelt Corridor. With the right preparation and knowledge of the current conditions and requirements, the challenges posed by this critical crossing can be managed more effectively, ensuring smoother transit of precious minerals from the DRC to international markets.

While the Zambian side has seen significant improvements thanks to the Tribal Trust Property Management System (TTPMS) and the ZRA’s ASYCUDA platform, the DRC side tends to be slower and more unpredictable. Feedback from operators indicates that the ZRA (Zambia Revenue Authority) processes clearances relatively quickly, while the DGDA (Direction Générale des Douanes et Accises) on the DRC side often accounts for the most delays.

This guide serves as a resource for operators to better navigate the complexities of the Kasumbalesa border crossing, enhancing their overall efficiency in transporting goods across this critical corridor.

The Tribal Trust Property Management System (TTPMS) and the Zambia Revenue Authority’s ASYCUDA platform have significantly improved operations on the Zambian side of the Kasumbalesa border crossing. In contrast, the Democratic Republic of the Congo (DRC) side continues to experience slower and less predictable processing times. Freight operators have reported that the ZRA clears shipments relatively quickly, while the DGDA (Direction Générale des Douanes et Accises) on the DRC side often causes delays.

Documentation Requirements at Kasumbalesa

Kasumbalesa is known for its extensive documentation demands for cross-border trucking into and out of the DRC. Key documents required include:

– Commercial invoice

– Packing list

– Bill of Lading

– DRC import/export declaration

– ZRA declaration

– Certificate of Origin

– COMESA transit documents

– OCC certificate

– Phytosanitary certificate

– Carbon tax payment

– COMESA Yellow Card insurance

– Driver passport

– DRC/Zambia visas

– Vehicle cross-border permit

Primary Causes of Delays

Delays at Kasumbalesa can be attributed to several key factors:

  1. A backlog in DGDA processing due to slow customs procedures and capacity challenges.
  2. Issues related to the OCC certificate, including instances of missing or incorrect information that can lead to cargo delays.
  3. Congestion and infrastructure limitations resulting in bottlenecks, particularly during peak travel times.
  4. Currency and payment issues, as customs charges must be paid in USD cash, with limited banking options available at the border.
  5. Security and political instability, which can adversely impact operations.

Border Conditions 

The DRC faces unpredictable border closures, protests, and security incidents, which can entirely halt operations at Kasumbalesa.

Freight Flow

The primary direction of freight flow includes:

– Northbound (from Zambia to DRC): Consumer goods, food, mining equipment, fuel, building materials, and chemicals.

– Southbound (from DRC to Zambia): Copper cathodes, cobalt, strategic minerals (such as coltan and lithium), manganese, and zinc concentrates.

Practical Recommendations 

To navigate the challenges of crossing at Kasumbalesa, consider the following tips:

  1. Engage an experienced DRC clearing agent for expedited processing.
  2. Secure the OCC certificate prior to arrival at the border.
  3. Carry cash (USD) for fees, as banking facilities are limited.
  4. Monitor the border status daily for potential closures or incidents.
  5. Allow a 5–7 day buffer for delivery commitments to accommodate common delays.
  6. Utilize load boards to locate southbound copper export loads.

Comparison with Other Crossings

Kasumbalesa holds a unique significance for transporting DRC Copperbelt cargo, as there are no alternative crossings like Chirundu or Kazungula available for this region.

Official Resources

For further guidance, reference the Zambia Revenue Authority (ZRA), the C-BRTA Cross-Border Permits, COMESA, and the SADC Transport Framework for documentation and customs clearance. It is worth noting that Kasumbalesa facilitates high-value freight, predominantly copper and cobalt, and often experiences delays during peak periods. Pre-clearing through the ZRA’s ASYCUDA World platform can considerably reduce crossing times.

Mozambique Unveils Major Ressano Garcia Border Upgrade to Boost Maputo Corridor Trade

Mozambique has launched a large-scale upgrade of the Ressano Garcia border post, which will be financed with a commitment of 980 million meticais for upgrading the processing of passengers, freight transport, and road infrastructure in the strategic Maputo Corridor. The project, which kicked off on 17 August, will enhance the efficiency of one of the nation’s major trade corridors between Mozambique and South Africa and facilitate easier transport of goods to the Port of Maputo.

Located in Moamba District in Maputo Province, Ressano Garcia is the main border crossing linking South Africa’s road network with Mozambique’s Maputo Corridor. Its route has great importance in regional trade as it transports a high volume of commercial vehicles, minerals, and other goods to the markets in Mozambique and the rest of the region. However, with increased traffic volumes, there is stress on current infrastructure, leading to congestion and delays, especially on the EN4.

The modernization of the KM4 road-freight terminal is an important part of the project. The investment will cover the improvement of the heavy vehicle reception, sorting, parking, and movement facilities. Access roads will also be expanded for use by the freight terminal, including the two roads into and out of the border region, which will be widened to create a three-lane roadway for greater throughput and truck flow.

The project will also create a new exit road that will link the freight terminal directly to the N4. The extra connection is expected to ease traffic congestion and improve traffic flow. There are four express lanes dedicated to minerals traffic towards the Port of Maputo, providing a faster way of carrying high-volume minerals and also saving waiting times for heavy trucks.

The modernization is not only in the realm of freight. The investment in the construction and modernization of the Ressano Garcia tourist terminal will be about R120 million, which is equivalent to 450 million meticais, 360 said. The centre will be part of the process of simplifying the border crossings of travellers between Mozambique and South Africa.

At the upgraded tourist terminal, a one-stop model will be implemented in which the immigration formalities of both countries will be completed in one place. The national director of logistics and private sector development at the Ministry of Transport and Logistics (MTL) of Mozambique, Fernando Ouana, stated that the processing of travellers would be done in a building, one by one, by the officials of Mozambique and South Africa. The arrangement is aimed at eliminating separate entry and exit procedures of passengers at separate facilities on both sides of the border.

While the one-stop model is mainly centred on processing passengers, the larger programme for infrastructure also has a broader impact on freight and logistics. Enhancing the capacity of the border and the segregation of different traffic flows will help to ease congestion in commercial transport along the Maputo Corridor.

The project is significant to the logistics industry as it links South African producers and mining activities with the Port of Maputo. More efficient process of border crossing, more facilities for loading and unloading trucks, and the creation of mineral lanes may help to increase the reliability of freight transportation and contribute to the port’s development as an export hub for the region.

The Ressano Garcia modernization thus arrives at an opportune moment for the trade of the region. The cargo volume continues to expand, and better border infrastructure is crucial in ensuring the cargo continues to flow smoothly between South Africa, Mozambique, and international markets via the Maputo Corridor.

New Rail Link Opens Between Walvis Bay and Karibib

Kaleido Logistics and Namibia’s state-owned rail operator TransNamib have started a new freight rail line that connects the port of Walvis Bay to Karibib. The goal is to move bulk cargo from trucks to trains and improve Namibia’s logistics system.

The new Walvis Bay-Karibib rail service began in July, coinciding with the opening of a new Kaleido logistics hub in Karibib. This hub is on the TransNamib rail network and will help with cargo handling, storage, and transfer.

At first, the hub will focus on marble and granite blocks, among other goods, providing a cheaper option than truck transport. The rail service aims to carry about 25,000 tonnes of freight each month, which will replace around 735 truck trips and reduce carbon emissions by an estimated 900 tonnes of CO₂ each year.

Xoán Martínez, CEO of Kaleido Logistics, said, “The launch of this rail corridor, along with our new logistics hub in Karibib, is a key step in strengthening our presence in Namibia and developing integrated logistics solutions across African transport routes.”

TransNamib CEO Desmond van Jaarsveld noted that this partnership is part of the company’s plan to make rail the backbone of Namibia’s freight network. This will provide more efficient and sustainable transport and help Namibia become a regional logistics hub.

The rail corridor uses a model that combines rail, ocean freight, and road transport. This allows bulk and containerized cargo to travel through a single logistics system. Kaleido has successfully used similar models in Angola, Zimbabwe, and Mozambique.

Aman Wole Gurmu Appointed CEO of Zambia Airways

Zambia Airways (2014) Limited has appointed Aman Wole Gurmu as its new Chief Executive Officer, marking a new leadership phase for the national airline as it seeks to strengthen its commercial position and expand regional connectivity.

Gurmu officially assumed the position on August 1, 2026, following his appointment by the airline’s Board. Zambia Airways announced the development on social media, saying the appointment reflects the Board’s commitment to strong and visionary leadership as the airline enters its next phase of growth.

The new CEO brings nearly 19 years of experience in the international aviation industry, with expertise spanning airline leadership, commercial strategy, sales, market development and strategic partnerships. His extensive experience is expected to support Zambia Airways as it works to improve its competitiveness and expand its presence across regional markets.

Gurmu spent more than 18 years at Ethiopian Airlines, where he held several commercial and sales leadership positions. Before joining Zambia Airways, he served as Director of Addis Ababa Sales, where he was responsible for leading the airline’s sales strategy in the Ethiopian capital.

In that role, Gurmu focused on revenue growth and increasing market share while managing the sales team and maintaining relationships with corporate customers, travel agencies and key institutions. He also worked closely with internal departments to ensure that sales activities were aligned with Ethiopian Airlines’ broader commercial objectives.

His experience in commercial planning, market development and revenue generation gives him a strong background for leading Zambia Airways at a time when the airline is seeking to strengthen its network and improve its market position.

Zambia Airways is based in Lusaka, with Kenneth Kaunda International Airport serving as its main hub. The airline was established in 2014 under a shareholder agreement between the Government of Zambia, through Industrial Development Corporation Limited (IDC), and Ethiopian Airlines Group. Under an agreement signed in August 2018, IDC holds a 55 percent stake, while Ethiopian Airlines Group owns the remaining 45 percent.

The airline serves both the business and tourism sectors, offering passenger and air cargo services. Its current fleet consists of two aircraft: a Boeing 737-800 and a Bombardier Dash 8-Q400.

Zambia Airways operates a regional network connecting Zambia with Zimbabwe, South Africa, Kenya and Tanzania. Its destinations include Lusaka, Ndola, Solwezi and Livingstone in Zambia, as well as Harare, Johannesburg, Nairobi and Dar es Salaam.

Gurmu’s appointment comes as Zambia Airways places renewed emphasis on regional connectivity and commercial growth. The airline has stated its ambition to become a competitive regional carrier providing safe, market-driven and customer-focused passenger and cargo services.

Under his leadership, the airline is expected to focus on strengthening its commercial strategy, expanding connectivity and creating opportunities for trade, tourism and investment. His experience in sales, revenue growth and market development could also help Zambia Airways deepen existing markets while exploring new regional opportunities.

The appointment therefore represents more than a change in leadership. It signals Zambia Airways’ intention to build a stronger commercial foundation and position itself as an important player in regional aviation.

SHIFFT accelerates autonomous vehicle deployment in ports and airports

Autonomous vehicle technology developer Oxa and Dubai Future Foundation (DFF) have announced the launch of launch of SHIFFT.

SHIFFT is joint venture that will establish Dubai as a global hub for autonomous logistics and will incorporate self-driving technology into a fully integrated autonomous logistics and worksite intelligence product.

The partnership hopes that this will enable end-to-end operational deployment and unlock productivity, efficiency and safety gains for customers.

SHIFFT will launch its first scalable commercial deployment in Dubai before the end of 2027, with the focus of the joint venture on putting autonomous vehicles to work in ports and airports.

The autonomous systems deployed by SHIFFT will utilise Oxa’s configurable self-driving software, Oxa Driver, paired with Oxa’s cloud-based fleet management software, Oxa Hub.

Oxa’s autonomy hardware systems will also be utilised, which are designed to integrate with existing vehicle fleets.

Reportedly, SHIFFT forms an integral part of Dubai’s Research, Development, and Innovation (RDI) Programme, launched in November 2024 by DFF, which aims to boost the knowledge-based economy, create high-tech jobs, and establish Dubai as a regional R&D hub.

DFF’s RDI Ecosystem chief Khalifa Al Qama said: “To achieve Dubai’s ambition of doubling foreign trade by 2033, we must continue to develop and deploy solutions that strengthen the speed, efficiency and resilience of our logistics sector.

“SHIFFT reflects the purpose of the Dubai RDI Programme – bringing together global expertise and local capabilities to develop commercially viable solutions with real-world impact.

“Through this joint venture, we are advancing autonomous mobility, creating new economic opportunities and strengthening Dubai’s position as a global hub for the future of logistics.”

Toyota opens $100m electric forklift factory in Indiana

Toyota Material Handling North America (TMHNA) has opened a new US$100m (c. £74m) manufacturing facility in Columbus, Indiana, to produce electric forklifts for its Toyota and Raymond brands.

The 295,000ft² factory increases TMHNA’s total manufacturing footprint in Columbus to 1.9 million ft² and represents the company’s largest investment to date in manufacturing capacity expansion.

Construction of the facility began in June 2024, with production starting in July 2026, ahead of the facility’s official opening on 5 August.

TMHNA said the expansion, which created 140 new jobs, will provide additional capacity to meet growing demand for electric materials handling equipment. Around 70% of the North American forklift market is currently electric, according to the company, with this share expected to reach 80% before 2035.

Brett Wood, president and CEO of TMHNA, said: “in 2023, 66% of all lift trucks sold in North America were electric powered…The electric forklift demand is likely to reach 80% before 2035, and our new factory is poised to address this electrification trend.”

The facility’s initial product is an electric Class 1 Stand-Up Counterbalanced Forklift, production of which has been transferred from TMHNA’s Greene, New York, factory. The move will allow the Greene operation to increase its focus on reach trucks, order pickers and automation, while Columbus expands counterbalance forklift production.

The new factory combines automated processes with manual assembly and has been designed with flexible manufacturing lines that can be expanded as demand changes.

It also incorporates a zero-VOC powder coating process and has been designed to accommodate rooftop solar in the future.

Herba Ricemills pushes for automation

Rice cultivating business Herba Ricemills, has opened an automated warehouse in partnership with warehouse technology and intralogistics software enterprise Mecalux at its plant in San José de la Rinconada (Spain).
                                  
Herba Ricemills (Ebro Foods) automated its warehouse with Mecalux to expand into Africa and the Middle East.   

“We aimed to take a technological leap to enhance efficiency and operational reliability,” said Manuel Matías Martínez, head of warehousing and logistics management at Herba Ricemills.

Herba Ricemills has increased its productivity by 25%, using an Automated Pallet Shuttle system and Easy WMS warehouse management software at its Spanish plant. 

The company has commissioned an automated storage and retrieval system (AS/RS) designed by Mecalux for its Spanish plant.

This site manufactures ready-to-serve cooked rice products and ships brands such as Minute to North America, Lassie to the Netherlands and Brillante domestically. 

 Moreover, it has accelerated inbound and outbound flows through an electric shuttle that autonomously loads and unloads pallets within the racking.

By making better use of available space, Herba Ricemills can now store up to 5,400 pallets.

Herba Ricemills’ facility also incorporates racking equipped with the semi-automated Pallet Shuttle, well-suited for working with very high volumes of same-SKU pallets.